Custom Hose Fabrication
Custom Hose Fabrication Services – Texas
Need a custom hose solution that holds up under pressure? At 4-STAR Hose & Supply, we deliver high-performance custom hose assemblies for a wide range of industrial applications. With fabrication facilities in Dallas, Cleburne, Pleasanton, and Midland, our experienced technicians build and test every hose to meet the highest standards.
We represent the top hose manufacturers in the industry and follow NAHAD and UL guidelines to ensure consistent, safe, and traceable hose assemblies. Whether you need hydraulic hoses, industrial hoses, stainless braided hoses, or composite hose fabrication up to 6 inches, our in-house teams are ready to deliver exactly what your job demands.
(All custom hose assemblies are pressure-tested before they leave our shop, and each one is tagged for full traceability. When uptime matters, trust a team that builds it right the first time.)
Choosing the Right Custom Hose: STAMPED Method
Every project has unique challenges. That’s why our team uses the STAMPED method to help customers choose the correct hose solution:
Size
Pick the correct hose diameter and length. Wrong sizing can limit flow, drop pressure, or cause hose failure in high-pressure systems. Our experts can help you measure to make sure you have what your application demands.
Temperature
Understand both ambient and operating temperature needs. For temperatures above 300°F, PTFE or metal hoses are ideal. For colder environments, EPDM maintains flexibility without cracking. There are a lot of options for dealing with different temperatures but getting the right one is crucial. Let us help you take the guesswork out.
Application
The type of work your hose performs affects its construction. For oil and gas, we recommend nitrile-lined hoses. For food-grade or sanitary uses, our FDA-approved hoses are the way to go. No matter what your application, we can get you the right hose for the job.
Material
The media running through your hose drives material choice. For chemical transfer, UHMWPE or XLPE-lined hoses offer excellent resistance. For abrasive materials, reinforced rubber is best. Let our team find the right compatibility for your media, so your hoses and operation stay up and running without failure.
Pressure
Know your working and surge pressure requirements. We offer options from low-pressure utility hoses to high-pressure hydraulic hoses rated up to 5000 PSI. Ignoring pressure requirements can lead to safety concerns, including injury or shutdowns. Don’t worry, our teams can handle the pressure just as well as our hoses can!
End Connections
Choose from NPT threaded, camlock, flanged, or specialized connections to match your system. The right connection ensures a secure fit and safe operation. We also a wide selection of adapters if you have specialized needs.
Delivery
Need something fast? We offer bulk hose, pre-assembled solutions, and custom configurations with bundling and sleeving based on your timeline. Give us a call to place an order today!
Frequently Asked Questions
What Types of Hoses Can You Fabricate?
We fabricate:
- Hydraulic hoses (1/4″ to 2″, up to 5000 PSI)
- Industrial hoses including food-grade, oil & chemical, air & multipurpose
- Stainless steel braided hoses
- Composite hoses up to 6″
- Custom exhaust bellows and assemblies
What’s the Difference Between Crimped and Field-Attached Fittings?
- Crimped fittings have a permanent pressure-rated seal ideal for demanding applications.
- Field-attachable fittings allow installation without special tools. These are great for on-site repairs..
Call us to find out which type fits your needs best.
What Hose Sizes Do You Offer?
We stock hydraulic hoses from 1/4″ to 2″ and industrial hoses up to 6″ diameter. No matter your size or spec, we can build it.
Do You Test Hose Assemblies Before Shipping?
Yes. We perform hydrostatic pressure testing to confirm performance. We also tag our hoses for traceability. Let us know if you have special requirements and we can make it happen.
How Fast Can You Ship Custom Hose Assemblies?
Most orders ship in 24–48 hours. Specialty jobs may take longer, but our team prioritizes fast turnarounds and minimal downtime. Need a hose today? Stop by one of our Will Call counters for an assembly on the spot.
What If My Application Is Corrosive or High-Temperature?
No problem. We carry PTFE-lined, chemical-resistant, and high-temperature-rated hoses for extreme environments. No matter the area code, we have hose that can fit.
Do You Offer Additional Hose Services?
Yes. We provide:
- Hose bundling and sleeving
- OEM and private-label assemblies
- OnGuard™ Hose Safety program: train, audit, test, tag, and track every hose throughout its life cycle
Do You Build Hoses for Oil & Gas Operations?
Absolutely. We supply:
- Frac hoses
- Oilfield suction and discharge hoses
- Hot air blower and tank truck hoses
- SAE 100R5 High-Temperature Hydraulic Hose
- Hammer unions and Fig 1502 fittings
- LP Gas lines
Our products are built to perform in oilfield conditions across Texas.
What’s the Difference Between Rubber and Thermoplastic Hoses?
- Rubber hoses are flexible and cost-effective.
- Thermoplastic hoses offer higher chemical resistance and better pressure ratings in compact designs.
Each has its strengths depending on your application.
Why Choose 4-STAR Hose & Supply?
Our Texas-based fabrication shops are built to handle anything from quick turnarounds to complex, high-spec hose assemblies. With certified techs, quality materials, and industry-trusted testing processes, we help you avoid downtime and get back to work faster.
Call us today to experience the 4-STAR difference!
